SUMMARY: The General Production Worker completes various tasks as assigned in their designated department. Departments include Finishing, Parts, Grinding, Strapping, Upholstery, Assembly, Table Tops, Packing and Shipping.

ESSENTIAL DUTIES AND RESPONSIBILITIES:

• Complete various tasks and duties as assigned correctly and in a timely manner.
• Use only established procedures for assigned tasks.
• Inspect your work for quality and to make sure it meets specifications.
• Keep work area clean and picked upped.
• Always strive to increase productivity.
• Pay close attention to any machinery you may be operating & make sure it is operating properly. Notify your supervisor as soon as you notice the machine not operating properly.
• If at any time you are unsure what to do or use ask your supervisor.
• Other duties as assigned

SAFETY:

• Understand thoroughly the Company’s worker and work place safety policies and procedures.
• Follow all company safety policies, other polices & procedures.
• Watch for employees who are not wearing proper safety equipment or are committing safety violations, and report any incidents to your Lead, Supervisor or Manager as soon as possible.
• Notify the department Lead or Supervisor or Manager right away of any serious situation in order to correct the situation.

SUPERVISORY RESPONSIBILITIES: None

SUMMARY: The Sewing Machine Operator is primarily responsible is sewing cushions, umbrellas and decorative pillows. The Sewing Machine Operator performs the following duties in a fast-paced environment: sewing, cutting, threading, cleaning, oiling, and housekeeping in and around the machine and production area.

ESSENTIAL DUTIES AND RESPONSIBILITIES:

• Keep work area clean and picked upped.
• Always strive to increase your productivity.
• Ask your supervisor or co-workers for assistance if you need it.
• Sew all cushions, pillows, umbrellas, etc according to the design specifications, maintaining proper stitches per inch and seam overlap. Locate the hook & loop ties according to the design specifications in order for the cushion to be placed on the specific frame it is designed for on the proper side, front & back, top & bottom and the law label in correct located on the cushion, and the stack of different labels in the correct order.
• Use the correct color thread & bobbin thread per your supervisor’s instruction.
• Make sure cushions are handled properly and that they are kept clean and away anything that may potentially damage or stain them.
• Make sure stitching (stitches per inch) and overlap are maintained according the established standards.
• Make sure ties are placed on the cushion according design specifications, and in the proper direction & location for proper use.
• Make sure ties are cut sewn to the proper length according to design specifications, and that a hook and loop are put together as a group in order to secure the cushion to the frame.
• Observe that the various fabric patterns are properly sewn together in order for the designated center is centered, stripes meet each other and the top of a pattern is facing up on the different cushion designs.
• Take extra care when working with COM or other special fabrics in order to reduce errors and rework.
• Pay attention to the machine you are operating & make sure it is operating properly. Notify your supervisor as soon as you notice the machine not operating properly.
• If at any time you are unsure what to do or use ask your supervisor.
• Other duties may be required

QUALITY:

• Quality must always be a top priority.
• Sew all materials to established quality standards.
• Report immediately any material that does not meet established quality standards.
• Report immediately any fabric panels that don’t seem to meet established quality standards.

 SAFETY:

• Follow all company safety policies, other polices & procedures.
• Observe other employees around you who are not wearing proper safety equipment or are may be committing a safety violation, and notify your supervisor.
• Be on the look out for factory or personnel safety hazards or unsafe conditions within the factory, and notify your supervisor.  Take immediate action to correct if needed.
• Report all safety hazards or concerns to your supervisor or the Production Manager or the Safety Manager to correct.

SUPERVISORY RESPONSIBILITIES: None.

SUMMARY: The Grinder’s primary job is using a handheld grinder, and various grit disks or pads, to grind/buff down the welds on steel & aluminum furniture according the production schedule & established quality standards.

ESSENTIAL DUTIES AND RESPONSIBILITIES include the following:

DEPARTMENTAL DUTIES:

• Grind or buff, various pieces of steel & aluminum furniture or parts to flatten & blend in weld marks & correct defects and prepare surfaces for finishing, using handheld power tools.
• Grinding disks, pads & back plates need to be checked periodically in order to remain at optimum working capability.
• Stop using any handheld power tool upon discovery of a problem. If fixable, fix the tool, if not fixable, make sure the tool is sent to the maintenance dept for repair.
• Provide quality control by inspecting each workpiece as your grinding it to ensure that the established quality standards are maintained. If you have a question, ask your supervisor or lead.
• Ability to use grinding & buffing hand power tool, to grind & buff metal parts to their prescribed design specifications and maintain the established high-quality standards.
• Inspect finish products to ensure the surfaces are free from defects or excessive grind marks. Excessive grind marks become very noticeable after a piece is powder coated. However, discovering defects after powder coating creates additional work to fix the grinding defect and then the piece must be powder coated again.
• Keep all equipment running by inspecting and performing basic maintenance, including lubrication and cleaning, and scheduling repairs when needed.
• Perform basic repairs, including replacing parts when they are worn down or broken, within the scope of expected knowledge and expertise.
• Use only established procedures for assigned tasks.
• Keep work area clean and picked upped.
• Always strive to increase productivity while maintaining established quality standards.

QUALITY:

• Quality must always be a top priority.
• All quality issues, rejects, out of specification, and the like for frames, rims, and other items need to be documented & communicated for review to the department lead & supervisor and then to the production manager, on a daily basis.
• Inspect finished products to ensure the surfaces are free from defect or excessive grind marks. Excessive grind marks become noticeable after a piece is powder coated.
• However, discovering defects after powder coating creates additional work to fix the grinding defect and then the piece must be powder coated again.

SAFETY:

• Understand thoroughly the Company’s worker and workplace safety policies and procedures.
• You are required to wear eye protection & hearing protection & use respirator.
• Follow all company safety policies, company rules & polices & procedures.
• Watch for employees who are not wearing proper safety equipment or are committing safety violations, and report any incidents to your lead, supervisor or manager as soon as possible.
• Notify the department lead or supervisor or manager right away of any safety issues

Other duties as assigned.

SUPERVISORY RESPONSIBILITIES: None

SUMMARY: Our welders weld tubular, solid & galvanized steel stock in various sizes and shapes, and aluminum tubular & solid stock in various sizes and shapes.  These pieces are cut & formed into furniture parts and sub-assemblies to make chairs, tables, fire pits, sofas, etc and are welded using TIG or MIG welding machines.  The welder will be expected to place the parts or sub-assemblies from a stack, typically on a pallet, into various custom jigs, weld the item and remove the finished welded item and stack the welded part or subassembly or place the finished item just outside the welding booth, sometimes back on a pallet for movement to another welding booth.  The welder must be able to adjust the welding machine settings in order to maintain the proper weld temperature in order to achieve the proper weld penetration for the required material(s) being welded.  Because we manufacture furniture, structural integrity is very important but the visual appearance of the welds are also very important.  The better the quality of the weld, the greater the reduction in grinding time, which is extremely important.

ESSENTIAL DUTIES AND RESPONSIBILITIES:

• Weld steel solid stock, galvanized stock, flat stock, tubing, U channel, sheet metal & expanded metal materials in various sizes and shapes in the process of manufacturing high end, outdoor, casual furniture.
• Weld aluminum solid stock, flat stock and tubing materials in various sizes and shapes in the process of manufacturing high end, outdoor, casual furniture.
• Welders are expected to set their welding machine and keep the proper settings in order to make quality welds that will maintain the desired structural integrity and require minimum grinding in order to achieve the desired look.
• Welders are expected to maintain the proper gas mixture at the proper flow rate to maximize weld penetration and minimize porosity & the creation of pin holes.
• Welders are expected to fit parts in jigs properly so the item being welded is make correctly.
• Parts that do not fit properly into a jig need to be reported to the welding assistant or their supervisor so the necessary corrections can be made to either the parts or the jig, depending which is not correct.

GENERAL EXPECTATIONS:

• Must be physically able to lift 50lbs. using proper lifting technique.
• Must be able to perform job in a standing position for length of shift, typically 8 hours with the possibility of some over time, approx. 2 hours at a time.
• Must be able to use an approx.1 lb. hammer.
• Must be able to set & release clamps similar to
• Follow directions and be able to take verbal directions.
• The welding position is semi-strenuous work requiring good vision, lifting, stooping, kneeling, bending, reaching, pulling, tugging, standing and walking from one workstation to another.
• All safety procedures must be followed and personal protective equipment worn properly.

Safety and Personal Protective Equipment:

• Employee will get help when lifting any items over 50lbs or are large & bulky.
• You will be trained to use proper lifting technique and turning procedures using your legs and not your back.
• Do not use any machinery you have not been trained to safely operate.
• You must wear a welding helmet with the proper shade of welding lens.
• Double eye protection consisting of Safety Glasses and a Face Shield MUST be worn when grinding if the welder is not wearing their welding helmet.
• Hearing protection MUST be worn properly at all times in all designated areas, Parts, Welding, Grinding and True-Up work centers.
• DO NOT look at the welding arc without some type of proper visual protection, because any exposure to the weld arc can cause eye damage. Always view any welding operation through a protective curtain or with the appropriate shade of safety glasses suitable to view welding arc.
• It is recommended that welders wear a welding respirator when welding and a standard dust respirator when grinding. Avoid directly breathing in the welding fumes because welding fumes can contain substances, which may be hazardous to your health.  A safety data sheet is on file in the office and copies are available at your request.
• You must wear a rubber sole, leather type work shoe (no sneakers). Full length work type pants and a long sleeve work type shirt.  Forearms protectors (or) suitable welding jacket (or) welding apron and sleeves (no sleeveless shirts permitted) and welding gloves are required.

Other duties as required.

SUPERVISORY RESPONSIBILITIES: None.

SUMMARY: The Finishing Department Powder Coater’s primary job function is the application of either the primer powder or the colored top coat of powder onto frames & parts with the highest efficiency and effectiveness.  Frames and parts come in many different shapes and sizes from large bulky tables & chaises to small pieces the size of paper clips.  Powder thickness, complete coverage of the item, transfer efficiency, powder usage, focus on getting the powder into cracks & crevices are just some of the areas where particular attention needs to paid to in order to maintain the highest quality finish.

ESSENTIAL DUTIES AND RESPONSIBILITIES:

• Apply powder coatings onto steel & aluminum furniture frames and parts using a powder application gun.
• Double check to make the sure the correct settings are on the powder coating gun control panel for the color powder that you are about to spray before starting to spray.
• Always make sure to spray powder at approximately 12 inches from the part, not too close, but not too far away in order to achieve the best transfer efficiency and coverage.

Daily Checks:

• Proper ground from the powder application machine to the finishing line.
• Inspect & check the powder hopper, gun & lines for proper operation. Some parts do wear out, so it’s important to check those parts at least once a week to make sure they are still in a condition to provide optimal desired spray pattern & transfer efficiency.
• Observe the conveyor to make sure you don’t see it stopping when it shouldn’t be or jerking too much.
• Make sure the dust collection system is operating properly.
• Train and become familiar with “powder mil (1 mil is equal to one thousands of an inch) thickness” in order to efficiently apply the correct amount of powder.
• The correct thickness of powder will provide the best protection and the correct look as well as not waste powder.
• Pay attention and observe the powder that is being applied in order to notice if there is anything unusual about the color of the unbaked powder based your experience with the powder, such as color, texture of the powder, particle size, clumpiness, etc. Stop spraying the powder anytime you notice something unusual and notify your supervisor immediately.
• Make sure to apply the powder to the entire frame. Pay special attention to NOT miss any spots or spray to thin or not enough mils to get the desired level of coverage of powder depending of the specific powder.  Some powders may require more or less of a mil thickness in order to achieve the desired look for that particular powder.
• Apply either a primer under coat or a color top coat in accordance with established standards & specifications.
• Use proper safety equipment & procedures at all times.
• Inspect your work for quality and make sure it meets established standards & specifications.
• Keep work area clean and picked upped.

QUALITY:

• Quality must always be a top priority.
• All quality issues, rejects, out of specification, and the like need to be documented & sent for review to the Department Lead and then to the Production Manager, on a weekly basis.

SAFETY:

• Understand thoroughly the Company’s worker and work place safety policies and procedures.
• Watch for employees who are not wearing proper safety equipment or are committing safety violations, and report any incidents to your Lead, Supervisor or Manager as soon as possible.
• Notify the department Lead or Supervisor or Manager right away of any serious situation in order to correct the situation.

Other duties as assigned.

SUPERVISORY RESPONSIBILITIES: None

SUMMARY: Machine operators set-up, operate, and maintain machinery, usually in a manufacturing setting. They are responsible for ensuring the machine produces high quality products, runs smoothly and at capacity, and is properly maintained.

ESSENTIAL DUTIES AND RESPONSIBILITIES:

• Set up machinery for operation
• Start machinery and adjust machinery when necessary to improve performance
• Operate machinery and equipment according to instructions
• Troubleshoot issues and perform maintenance
• Perform quality control, follow reporting and recordkeeping procedures, and report problems to supervisor
• Comply with all safety and health regulations
• Clean machinery and maintain cleanliness in work area
• Reports quantities of parts produced as instructed using a computer.
• Follows all safety procedures and practices.
• Follows all safety procedures and practices.
• Always strive to increase your productivity.
• Other duties may be required
• May operate a Water Jet; Foam Cutting Machine; Gerber Paragon Cutter Machine

Other duties as required.

SUPERVISORY RESPONSIBILITIES: None.

SUMMARY: The Ornamental Metals Fabricator will be responsible for creating custom protypes, jigs, and other projects utilizing the skills described below.

ESSENTIAL DUTIES AND RESPONSIBILITIES:

• Fabricate custom items and equipment by cutting, forging, welding and other various techniques and equipment. Items include:
  Steel and aluminum furniture prototypes
• Master jigs used in furniture assembly
• Customs storage racking and other factory equipment
• Gather required tools and materials based on instructions and specifications provided for the job.
• Maintain, organize, and clean equipment and work area as needed.
• Notify supervisor when faulty equipment or defective materials are discovered.
• Perform other related duties as assigned.

SUPERVISORY RESPONSIBILITIES: None.

SUMMARY: Tile and marble setters are responsible for making tabletops.

ESSENTIAL DUTIES AND RESPONSIBILITIES:

• Sets various size tiles using an epoxy adhesive on an aluminum honeycomb substrate.
• Must make sure that the outside perimeter of set tiles is set to the correct height using the plastic “U” height gauge.
• Ensure all the infield set tiles are even and level relative to the adjoining perimeter tiles.
• Not all tiles are flat across the top. Some tiles and have high & low spots that are part of the tiles design. Therefore, some unevenness will happen even when working diligently to make sure tiles are set at the proper height and are level relative to the adjoining tiles.
• Grout lines are to be kept to the smallest gap as possible.
• Because there are tile repeats in each tile collection, the setter needs to be conscience to make sure the tiles being used for a top appear to look random, as best as possible.
• Check with your lead if you suspect a particular tile has defect in it.
• Do not use tiles with obvious defects in it

QUALITY:

• Quality must always be a top priority.
• All quality issues, rejects, out of specification, and the like need to be documented & sent for review to the Department Lead and then to the Production Manager, on a weekly basis.

SAFETY AND PERSONAL PROTECTIVE EQUIPMENT:

• Understand thoroughly the Company’s worker and workplace safety policies and procedures.
• Always wear the required personal protective gear required for the job you’re doing.
• Watch for employees who are not wearing proper safety equipment or are committing safety violations, and report any incidents to your Lead, Supervisor or Manager as soon as possible.
• Notify the department Lead or Supervisor or Manager right away of any dangerous or unsafe situations immediately.

Other duties as assigned.

SUPERVISORY RESPONSIBILITIES: None

SUMMARY: The Metal Fabricator in the Parts Department is responsible for the accuracy in filing requests, preparing internal / external orders. They are also responsible for assisting the team lead and supervisor to stay on schedule and complete batches on time and other tasks as assigned. The Parts Worker is responsible for accuracy and quality control.

ESSENTIAL DUTIES AND RESPONSIBILITIES:

• Assist in the daily work of the parts department.
• Assist in ensuring the department stays on Production schedule maintain quality, and work to increase productivity & improve efficiencies and reduce errors.
• Responsible for working safely and ensuring that those around you are as well.
• Make sure all machinery, lights, fans & any personal items are turned off at the end of each shift.
• Work effectively & productively increasing production level daily.
• Make suggestions to his/her supervisor on how to motivate workers and improve processes in order to increase productivity and reduce costs.
• Apply a proactive approach to your daily work.
• Ability to work independently or in a team setting.
• Any use of overtime needs to be approved by mangement prior to employee working overtime.

GENERAL EXPECTATIONS – SKILLS and EXPERIENCE:

• Have a positive attitude and a proactive, professional demeanor.
• Have a good understanding of how to cut, bend, fabricate both steel & aluminum materials.
• Capable of understanding measurements and measuring accurately
• Capable of welcoming constructive criticism.
• Communicate regularly when you see the dept is starting to get to far ahead or falling behind schedule or when we see issues that need to be addressed by your team
• lead / supervisor or higher up the chain of command.
• Be highly organized.
• Able to work in a fast-paced, deadline-oriented environment.
• Able to identify and resolve problems proactively and expediently.
• Dependable & deadline oriented.
• Be able to perform multiple tasks and work with diverse personalities
• Be able to follow verbal & written directions & instructions.
• Bilingual English & Spanish preferred.

QUALITY:

• Quality must always be a top priority.
• Responsible for clearly communicating any quality shortfalls, errors to Team Lead / Supervisor so that a predictable & measurable level of quality is maintained within department.
• Continuously maintaining a consistent, quality product is very important, and must be made a priority.
• Communicate all quality issues, rejects, out of specification jigs or tooling, and the like, to the Team Lead / Supervisor immediately.
• Assists in investigating causes of damages or mistakes.

SAFETY AND PERSONAL PROTECTIVE EQUIPMENT:

• Employee will get help when lifting any items over 50lbs or that are large & bulky.
• Use proper lifting technique and turning procedures using your legs and not your back.
• Do not use any machinery you have not been trained to safely operate.
• You must wear a rubber sole work type shoe (no sneakers). Full length work type pants and a work type shirt.
• Observe all safety policies & procedures designated for the dept. including the wearing of appropriate PPE.
• Check equipment periodically to make sure it is in good operating condition. Report any concerns to Team Lead / Supervisor immediately.

Other duties as assigned.

SUPERVISORY RESPONSIBILITIES: None